Customized Jumbo Bag Lifting And Repacking Into PP Woven Bag Solution
The intelligent jumbo bag subpackage solution is designed by Solution-Pack focusing on repacking the products from the ton bag to the PP woven bag. It could automatically lift the jumbo bags to the top of the hopper with the bridge crane elevating system. For example, the user could realize a production capacity of 15 ~ 18 tons per hour, by taking 50kg PP woven bags. Meanwhile, the whole production process requires only one labourer to operate. This jumbo bag solution is widely applied in urea, compound fertilizer, organic fertilizer, and animal feed markets to distribute the products. Here we shall introduce two packaging solutions with different production capacities.
This subpackage design adopts one 2 MT bridge crane elevating system to connect with one manual PP woven bag bagging sealing system. It could support the users to realize a maximum production capacity of 15 ~ 18 Tons per Hour with one worker to operate. The bridge crane elevating machine adopts hand switch control with better safety assurance. The connection hoper has designed a 1.5 cubic meters volume to hold the material released from the jumbo bag.
This subpackage design adopts a 3 MT bridge crane elevating system to connect with two sets of manual PP woven bag bagging sealing systems. It could elevate the jumbo bags from both sides to meet the connection with two packaging hoppers. Each side of the crane bridge system has a hand switch to control the jumbo bag elevating process. This solution could support the users to realize a maximum production capacity of 30 ~ 36 Tons per Hour with two workers to operate.
Typical Advantages of the Jumbo Bag Packaging Solutions
This jumbo bag subpackage solution is mostly applied in fertilizer factories that stock raw materials in jumbo bags and repackage them into PP woven bags before delivery. There are two solution designs for the users to choose from to meet their target production capacity. The manual bagging sealing system is customized to each user’s production needs. We could design a 1 ~ 10 kg double hopper weighing machine with heat sealer for the plastic bags, a 10 ~ 25 kg double hopper weighing machine with stitching sealer for the PP woven bag, or a 25 ~ 50 kg servo control weighing machine with a sewing system for PP woven sacks.
The jumbo bag packaging solutions adopt strengthened coated carbon steel for the main machine frame parts and the material contacting parts use the SUS304 stainless steel. The operation adopts simple instruments with switch buttons to facilitate the workers in daily production. The stitching sealing system is customized with a chain guider which only requires the manual to arrange the bag mouth part and send it into the chain part and the machine shall accomplish the stitching process automatically. It is much safer compared with the traditional sewing machine that requires the manual to send the bag mouth parts into the needling part.
What data should the users provide to get a solution design?
If you need to start the jumbo bag subpackage project and require us to provide a customized solution design for your reference, we need your support to offer some exact data. The warehouse height limitation, the jumbo bag design pattern, subpackage bag size, subpackage weight, required subpackage sealing pattern, and required production capacities. Then we shall follow your data to make the installation layout design document for your team to study and check whether it fits your warehouse production. Mutual communication is required to ensure the best applicable solution.
How to install the jumbo bag subpackage solution if you order it from Solution-Pack?
Solution-Pack always provides two installation methods for users. We shall arrange for professional engineers to arrive at the client’s site to do the installation and training work if the user uses a packaging machine for the first time and does not have a technical team. We also offer remote video guidance services if the user has a technical team and a good knowledge of mechanical and electrical parts.
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Originally published at https://solution-pack.com on October 2024.